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ZSK
ZSK MEGAcompounder
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Twin-screw side feeder (ZS-B)
Twin-screw side degassing unit (ZS-EG)
Twin-screw side dewatering unit (ZS-EW)
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   Twin-screw side degassing unit (ZS-EG).  
  The need to remove volatile matter from liquefied polymers has long been a preoccupation of process technology and has been the subject of wide-ranging intensification of efforts in recent years.

Increased requirements in terms of purity and appearance of products demand effective degassing. High-output machines in particular present special challenges for degassing, due to the short hold time of the liquefied material in the extruder.

 

Use

The twin-screw side degassing unit is used in high-output and rapidly rolling products, such as food, high-fill (TK and TPE) and in chemical applications.

 

Machinery

The twin-screw side degassing unit is based on components from the twin-screw side feeder and was optimized for the task of degassing.

The main focus was on rapid assembly/disassembly, simple cleaning and high levels of flexibility.

The modular construction with quick-action locks on the gearbox and degassing unit allows for rapid re-equipping.

 

Mounting

The unit is mounted to the side of the extruder, either with a moving base frame on rollers or with a swivel arm.

Furthermore, there is the option of also operating the twin-screw side degassing unit vertically above the main extruder. To that end, it is possible to re-equip the existing open housing with an insert.

 

Series
 

Torque per shaft(Nm)

 Screw rpm (min-1)

Motor power  (kW)

 Diameter of container for melt residue collection

Connection to vacuum port

ZS-EG 40

13,4

200

0,55

DN80

DN50
(DIN28403)

ZS-EG 58

35,8

1,50

DN80

ZS-EG 70

1,50

DN125

DN65
(DIN 32676)

ZS-EG 92

52,5

2,20

DN125

 

Why the new twin-screw side degassing unit?
-Increased quality requirements from the market
-Increased operating safety for high-output and rapidly rolling products
-Simplifying design (servicing and assembly)
-Use of standard twin-screw side feeder components (connecting to standard ZSK combination housing)

 

Innovations
-

Quick disconnection gears using swivel disks (ZS-EG 58)

-Vacuum flange with bayonet catches and clamp connection
-Use of standard elements from twin-screw side feeder modules

- Exchangeability

- High variability

- Price advantages

-Horizontal/vertical arrangement on extruder
-Can be re-equipped on ZSK with combination housings or open housings
-Rapid assembly/disassembly using quick disconnection and the moveable base frame
-Cleaning simplified by using fast-action locks
-Use in foods, high-fill (TK and TPE) and in chemical applications
High flexibility from the directly installed frequency converter (optional)
 
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