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The screen pack changer is mainly used to filter liquefied thermoplastics in compounder plants, preferably for polyolefins and polystyrene at an output performance of around 2 to 75 t/h. Thermoplastics occur in manufacturing as pearls, powder, chips or in liquefied form. To give these products the optimal characteristics for the respective intended purpose, in most instances a preparatory process is used which is carried out using a twin-screw compounder, for example.
As part of this process, various additives such as pigments or stabilizers are worked in and/or volatile components are degassed. Using a filtering process, contaminants are then separated out of the liquefied material before pellets with good transporting and processing characteristics are created in a pelletizer. During filtration, the liquefied plastic is pressed through a more or less tightly-meshed wire cloth, depending on the later use; the cloth rests on a support. State-of-the-art filter replacement is effected in such a way that continuous production is not interrupted. The non-stop screen pack changer developed by WP also works on this principle, but by comparison with conventional systems it demonstrates notable advantages.
| Advantages |  |  |
| - |  | Large filter area in a compact construction and low weight, easy to handle |
| - |  | Multiple re-use of filter inserts once these have been cleaned |
| - |  | Long lifetime for filter inserts |
| - |  | Small volume filled with product |
| - |  | Short product holding time and heating time |
| - |  | Low changes in cross-section in molten material channel |
| - |  | Advantageous flow ratios |
| - |  | Lower pressure build-up, practically independent of screen pack changer |
| - |  | Even distribution of contaminants over the filter surface |
| - |  | Optimal use of filter surface |
| - |  | Minimal product contamination during filter change |
| - |  | Operationally safe, maintenance-free seal (no wearing parts such as: bronze sealing rings |
| Technical data: |  |  |
| SWZ |
700 |
1200 |
1900 |
2700 |
2800 |
| Total filter area [cm²] |
700 |
1.200 |
1.900 |
2.700 |
2.800 |
| Number of filter elements |
7 |
12 |
19 |
27 |
12 |
Permitted pressure of liquefied material in front of screen [bar] |
350 |
350 |
350 |
350 |
350 |
Permitted pressure differential at the screen [bar] |
150 |
150 |
150 |
150 |
150 |
Permitted pressure of heating medium [bar] |
40 |
40 |
40 |
40 |
40 |
| Output * max. [t/h] |
2-7 |
4-12 |
8-19 |
12-27 |
12-28 |
| SWZ |
4500 |
5000 |
7000 |
9000 |
14000 |
| Total filter area [cm²] |
4.500 |
5.000 |
7.000 |
9.000 |
14.000 |
| Number of filter elements |
19 |
14 |
19 |
28 |
38 |
Permitted pressure of liquefied material in front of screen [bar] |
350 |
350 |
350 |
350 |
350 |
Permitted pressure differential at the screen [bar] |
150 |
150 |
150 |
150 |
150 |
Permitted pressure of heating medium [bar] |
40 |
40 |
40 |
40 |
40 |
| Output * max. [t/h] |
20-45 |
20-50 |
25-70 |
30-60 |
40-90 |
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