Coperion Products and Services Applications Contact world wide E-Shop

EMail Print
Compounding Systems.
 
ZSK
ZSK MEGAcompounder
ZSK MEGAvolume
Application
Machine
Technology
Control system
Materials
Technical data
Options
Add-on units
Discharge parts
Throttle start-up valve
Screen pack changer (SWZ)
Underwater pelletizer (UG)
Water ring pelletizer
Concentric pelletizer (ZGF)
Peripheral devices
ZSK MEGAlab
Kombiplast
 
 
Universal kneader
 
 
STS
 
 
Process technology
 
 
Inquiry
 
Bulk materials plants and components.
Global Service.
   Continuous screen pack changer (SWZ).  
  The screen pack changer is mainly used to filter liquefied thermoplastics in compounder plants, preferably for polyolefins and polystyrene at an output performance of around 2 to 75 t/h. Thermoplastics occur in manufacturing as pearls, powder, chips or in liquefied form. To give these products the optimal characteristics for the respective intended purpose, in most instances a preparatory process is used which is carried out using a twin-screw compounder, for example.

 

As part of this process, various additives such as pigments or stabilizers are worked in and/or volatile components are degassed. Using a filtering process, contaminants are then separated out of the liquefied material before pellets with good transporting and processing characteristics are created in a pelletizer. During filtration, the liquefied plastic is pressed through a more or less tightly-meshed wire cloth, depending on the later use; the cloth rests on a support. State-of-the-art filter replacement is effected in such a way that continuous production is not interrupted. The non-stop screen pack changer developed by WP also works on this principle, but by comparison with conventional systems it demonstrates notable advantages.

 

 

Advantages
-Large filter area in a compact construction and low weight, easy to handle
-Multiple re-use of filter inserts once these have been cleaned
-Long lifetime for filter inserts
-Small volume filled with product
-Short product holding time and heating time
-Low changes in cross-section in molten material channel
-Advantageous flow ratios
-Lower pressure build-up, practically independent of screen pack changer
-Even distribution of contaminants over the filter surface
-Optimal use of filter surface
-Minimal product contamination during filter change
-Operationally safe, maintenance-free seal (no wearing parts such as: bronze sealing rings

 

 

Technical data:
SWZ 700 1200 1900 2700 2800
Total filter area [cm²] 700 1.200 1.900 2.700 2.800
Number of filter elements 7 12 19 27 12
Permitted pressure of liquefied
material in front of screen [bar]
350 350 350 350 350
Permitted pressure differential at
the screen [bar]
150 150 150 150 150
Permitted pressure of heating
medium [bar]
40 40 40 40 40
Output * max. [t/h] 2-7 4-12 8-19 12-27 12-28

 

SWZ 4500 5000 7000 9000 14000
Total filter area [cm²] 4.500 5.000 7.000 9.000 14.000
Number of filter elements 19 14 19 28 38
Permitted pressure of liquefied
material in front of screen [bar]
350 350 350 350 350
Permitted pressure differential at
the screen [bar]
150 150 150 150 150
Permitted pressure of heating
medium [bar]
40 40 40 40 40
Output * max. [t/h] 20-45 20-50 25-70 30-60 40-90

 


 
LANGUAGE
SEARCH
SERVICE
EVENTS
DOWNLOAD
PRESS
SITEMAP
TERMS OF USE
CONTACT / INQUIRY
TERMS / CONDITIONS
CONTACT
WORLD
Country Information
   
coperion © 2004