>> Quality that you can expect. The standard STS advanced twin screw compounder stands out with its high compounding performance – at low investment costs.

STS advanced – the perfect symbiosis of maximum economy and product quality

STS advanced compounder
STS advanced compounder

Produced at the Coperion site in Nanjing, China, the STS advanced compounder rightly carries the predicate "Engineered in Germany". Because our high quality standards apply worldwide. The STS advanced compounder incorporates the entire Coperion process know-how and the advantages of our international network. Our goal with the STS advanced: to offer the market a twin screw compounder for standard applications at an attractive price-performance ratio. With this in mind we developed the series at the Stuttgart site – formerly Werner & Pfleiderer – according to German design and quality management guidelines. Production takes place in Nanjing, China under compliance with the CE directives. The result: an efficient compounding system with low investment costs which ensures our customers a fast return on investment.

The modular structure of the screw barrels and elements allows process lengths of 24 to 64 D. The STS advanced compounder therefore covers the majority of common standard applications in processing technology. With a total of five different sizes, throughput rates of up to 3,300 kg/h can be achieved depending on the process task.

The advantages of the STS advanced twin-screw compounder

Screw speeds of 600 min-1 or 800 min-1 depending on the machine version
Two very user and maintenance friendly machine control concepts - BasicMaster (contactor control) and TouchMaster (PLC control)
German-made high-performance gear with high-tech safety clutch for reliable transmission of the high torque through the spline screw shafts to the screw elements.
4D single barrel with precision single zone tempering
High-performance brass heater shells and water injection cooling for optimum process conditions at each heating zone
Self-cleaning, co-rotating screw shafts with a tight sealing profile for fast, simple product change

Technical data - Standard Twin-Screw

STS advanced3550657596
Screw diameter (mm)3651627194
Specific torque Md/a³ (Nm/cm³)1010101010
Motor power (kW)37/55110/132200/250315/400630/900
Screw speed max. (rpm)600/800600/800600/800600/800600/800
Throughput rate (kg/h)80-230300-690500-1,150800-1,8401,200-3,800

Technical data - Standard Two-Stage

STS advanced35-12050-150657596
Screw diameter twin screw (mm)3651627194
Screw diameter single screw (mm)120150180200250
Specific torque Md/a³ (Nm/cm³)8,78,78,78,78,7
Motor power twin screw (kW)3090160250550
Motor power single screw (kW)22374575110
Screw speed twin screw max. (rpm)600600600600600
Screw speed single screw max. (rpm)6060606060
Throughput rate (kg/h)80-150200-500350-800600-1,2001,200-2,600

Process range of the STS advanced compounder

Production of pigment masterbatch, flame protection masterbatch, filler masterbatch and additive masterbatch
Dyeing of polyolefins and engineering plastics
Alloying and filling of polyolefins/TPE
Filling and reinforcement of engineering plastics
Processing of ground products etc.
Compounding of PVC (on the STS advanced Standard-Two-Stage version)

Production of pigment masterbatch

Production of pigment masterbatch

Dyeing, filling and reinforcement of engineering plastics and recycling of regrind plastics

Technical plastics and ground products

Compounding of PVC

Compounding of PVC