>> As a pioneer in the development of the closely intermeshing, co-rotating twin screw extruder, we have a unique know-how and an extraordinary wealth of experience in this field.

Latest developments

Coperion has continuously set new standards in machine and system design for processing technology since the 1950s.

FET – Feed Enhancement Technology for significantly improved feeding capacity and throughput rates

What is the innovative solution behind these three letters? FET stands for Feed Enhancement Technology. In this patented technology the feeding zone of an extruder is equipped with a porous, gas-permeable wall section to which a vacuum is applied externally. The resulting gas extraction increases the material intake capacity in the processing of feed limited products by up to three times.

The results of the FET technology are considerable increases in the throughput rate and greater cost effectiveness of the compounding plant. Both effects are increased further by optimizations of the screw geometry in the feeding area depending on the product.

The FET equipment can not only be retrofitted to the twin screw extruder. It can be used with the same throughput increasing result in the ZS-B twin screw side feeder. This allows low bulk densitiy products to be fed into the extruder reliably in large quantities downstream.

FET - Feed Enhancement Technology
FET - Feed Enhancement Technology

Typical applications for the use of wear protected die plates

Processing of heavily abrasive
products
Compounding of glass fiber-reinforced products
Processing of products incorporating carbon fibers
Filling with titanium dioxide

Retrofitted throughput rate increase? With the ZS-EG side degassing

The only prerequisites: You need enough room on your ZSK extruder’s process section. An open degassing barrel must be replaced by a combination barrel, the ZS-EG twin screw side degassing must be installed. And you are already reaping the benefits of higher throughput rates.

But first things first: The efficiency of the ZSK series can often not be fully exploited with a conventional devolatilization dome especially in the extrusion of low viscous thin melts and extrusion processes with high gas volumes. The ZS-EG twin screw side degassing provides the remedy. With its large cross section for the degassing, it keeps the melt in the processing section without product escape even at maximum specific torque of the extruder. Fumes or gases are reliably drawn off through the axially open screw flights. Increases in the throughput rate of up to 30 % with improved product quality are possible.

ZS-EG twin screw side degassing from Coperion
ZS-EG twin screw side degassing

Advantages of the ZS-EG side degassing

Increases in the throughput rate of up to 30 %
Maximum operating reliability up to a vacuum of 50 mbar
Simple handling - thanks to quick release locks for assembly and disassembly
Maximum economy

Quick-release screw shaft coupling

For the sizes ZSK 18 MEGAlab, ZSK 26 Mc18 and ZSK 27 Mv PLUS, Coperion has devel­oped a quick-release screw shaft coupling that enables screw changes to be performed as quickly as possible by means of the plug-push principle. Cleaning times are reduced to a minimum when chang­ing colors and recipes.

Quick-release screw shaft coupling
Quick-release screw shaft coupling

Die head

The die head for ZSK systems features optimum flow geometry. It ensures highest throughputs with gentle product handling and maximum heat transfer.

Die Head
Die Head

ZS-B side feeder

Our ZS-B twin screw side feeder enables the feeding of powder or pellet fillers and additives or cut glass fibers into the process section of the twin screw extruder. It features the self-wiping profile of the twin screws and eliminates stagnant zones in the screw flights of the extruder. It requires very little space due to its compact design. It can be mounted anywhere on the extruder’s process section with a side feed or combi barrel. Swivel connections on the barrels allow fast assembly and disassembly.

ZS-B side feeder mobile
ZS-B side feeder mobile
ZS-B side feeder pivoting
ZS-B side feeder pivoting

Quick-release clamps at feed hopper, degassing dome and atmospheric venting

The ZSK feed hopper is only clamped to the process section with bolts. It can be removed very quickly by simply loosening these bolts. Then the quick-release insert which protects the barrel wall from contamination can very easily be changed. For quick and easy cleaning, the degassing dome and the atmospheric venting are also equipped with quick-release clamps in the ZSK Mc18 series. The units can be removed by loosening just four bolts. In addition, the connection of the vacuum line on the degassing dome is equipped with a quick-release c-clamp.

Feed hopper with quick-release insert for ZSK
Feed hopper with quick-release insert for ZSK
Quick closures on the degassing dome
Quick closures on the degassing dome

Easy-clean side feeder ZS-B for ZSK

The twin screw side feeder ZS-B enables side feeding of additives in powder or pellet form into the process section of the twin screw extruder ZSK. The ZS-B can be released from the process section with a few steps for fast, effective cleaning.

Quick-release of the ZS-B from the process section of the ZSK
Quick-release of the ZS-B from the process section of the ZSK
Quick-release of the ZS-B from the process section of the ZSK

Specifique torque measurement

ZSK systems of all sizes can be equipped with a precise, high resolution torque measurement. The measured values recorded can be used to considerably increase the quality of the calculation of the specific energy consumption. The data also provides information on the dynamic performance characteristics of the two shafts. The torque measurement can also be retrofitted with little effort.

Specific torque measurement
Specific torque measurement

Considerable increase in wear protection on the die plate

The significant increase in performance of our new ZSK Mc18 series has been achieved by improvements in all functional areas of the twin screw extruder. This also applies to the latest Coperion die head generation. For the very high throughput ranges of the ZSK Mc18 as well as for heavily abrasive applications this die head with improved heating capacity and optimized flow behavior can be equipped with a special wear protected die plate.

This technology which was developed and proven in practice at LANXESS comes into action exactly where the shear stress in the compounding process is at its highest: at the narrowest point, namely the holes in the die plate. These are equipped with high wear resistant inserts so that the useful life of the die plate is extended considerably. For example, a high double-digit percentage increase in runtime is achieved in the processing of glass fiber-reinforced products with market typical percentages of 20-50 %.

If abrasion should occur in some places and the strand behavior is influenced, you benefit from the exchangeability of the hard metal sleeves. These can be changed individually if necessary, so that you do not have to replace the complete die plate. The bottom line is considerable cost reductions and assurance of a consistently high product quality.

Increase in wear protection on the die plate
Increase in wear protection on the die plate

Typical applications for the use of wear protected die plates

Processing of heavily abrasive
products
Compounding of glass fiber-reinforced products
Processing of products incorporating carbon fibers
Filling with titanium dioxide

ZSK Mc18

ZSK Mc18 from Coperion

Extruder for products with high torque requirement such as engineering plastics and masterbatch
>Further information

ZSK MEGAvolume PLUS

ZSK MEGAvolume PLUS von Coperion

Extruders for processes with a high volume requirement such as products from the chemical and food branch
> Further information