>> Compounding & Extrusion. Materials Handling

Wear protection for screw elements and barrels

Extruders and compounders from Coperion can be used highly productively even in difficult applications with aggressive products. A suitable wear protection is the prerequisite for a consistent high product quality.

Considering of the individual requirements and economics, our experts help to find exactly the material which ensures the longest possible life and reliability.

Your advantages
Extended lives of the parts due to wear-protected materials in highly corrosive and highly abrasive applications
Short delivery times for wear-protected elements by special production processes
Optional service
Removing elements from a screw shaft
Barrel bore measurement
Screw elements with high quality wear protection

Wear and corrosion resistant materials

Reinforcing of PA 6/66 with glass fibers
Filling of PP/PE with talcum, calcium carbonate,
wollastonite or glass fibers
Compounding of PP/PE with additives < 5 %
Filling of PE with carbon black/carbon black masterbatch
Alloying of ABS/PC
Reinforcing of ABS/PC with glass fibers
Compounding/additivation of POM
Reinforcing of POM with glass fibers
Compounding of
fluorpolymers
Compounding/additivation of PC
Reinforcing of PC with glass fibers
Grafting of PE
with MSA, peroxide
Barrels
 CodeMaterialDesignHardness
(HRC)
Area of application
Wear/Corrosion
Basic WP 015-001 Nitrided steel,
nitrided
Standard Surface > 700 HV
Screw elements
 CodeMaterialDesignHardness
(HRC)
Area of application
Wear/Corrosion
Basic WP 00 Nitrided steel Standard Surface > 750 HV
Basic WP 40 Basic nitrided steel With crest
welding
40 to 50
Barrels
 CodeMaterialDesignHardness
(HRC)
Area of application
Wear/Corrosion
Plus WP 043 Vautid cast
chromium steel
Oval liner 57+5
Plus WP 030 Chromium steel,
drop forged
Oval liner 47+5
Plus WP 069 PM material Oval liner 45+5
Plus WP 099.6 PM material Oval liner 55+5
Plus WP 098 PM material Oval liner 50+5
Plus WP 015-016 Hard material coating,
soldered
Furnace braze
coating of the
8-bore
62+5
Plus WP 015-025 Hard material coating,
PM material
Furnace braze
coating of the
8-bore
58+2
Plus WP 015-022 Stellit 6, basic barrel
body: standard material
Welding on of
the 8-bore
40+5
Plus WP 007-022 Stellit 6, basic barrel
body: special material
Welding on of
the 8-bore
40+5
Plus WP 015-023 Stellit 21, basic barrel body: standard
material
Welding on of
the 8-bore
30+5
Screw elements
 CodeMaterialDesignHardness
(HRC)
Area of application
Wear/Corrosion
Plus WP 15 PM material Composite material 60+5
Plus WP 25 PM material Composite material 55+5
Plus WP 05 Chromium steel Through hardened 47+5
Plus WP 37 HSS-
tool steel
Composite material 55+3
Plus WP 28 Basic C r-Ni steel With crest
welding
40 to 50
Barrels
 CodeMaterialDesignHardness
(HRC)
Area of application
Wear/Corrosion
Extreme WP 099.3 PM material Oval liner 60+5
Extreme WP 015-018 Hard material coating,
PM material
Furnace braze
coating of the
8-bore
62+5
Screw elements
 CodeMaterialDesignHardness
(HRC)
Area of application
Wear/Corrosion
Extreme WP 256 Basic hastelloy
material
With crest
welding
55+5
Extreme WP 258 PM material Composite material
with crest
welding
59+2
Extreme E 12 PM material Composite material
with CVD coating
60+5
Extreme WP 281 PM material Composite material 60+5
Extreme WP 16 Basic inconel material With crest
welding
40 to 50
Barrels
 CodeMaterialDesignHardness
(HRC)
Area of application
Wear/Corrosion
Basic WP 015-001 Nitrided steel,
nitrided
Standard Surface > 700 HV
Plus WP 043 Vautid cast
chromium steel
Oval liner 57+5
Plus WP 030 Chromium steel,
drop forged
Oval liner 47+5
Plus WP 069 PM material Oval liner 45+5
Plus WP 099.6 PM material Oval liner 55+5
Plus WP 098 PM material Oval liner 50+5
Plus WP 015-016 Hard material coating,
soldered
Furnace braze
coating of the
8-bore
62+5
Plus WP 015-025 Hard material coating,
PM material
Furnace braze
coating of the
8-bore
58+2
Plus WP 015-022 Stellit 6, basic barrel
body: standard material
Welding on of
the 8-bore
40+5
Plus WP 007-022 Stellit 6, basic barrel
body: special material
Welding on of
the 8-bore
40+5
Plus WP 015-023 Stellit 21, basic barrel body: standard
material
Welding on of
the 8-bore
30+5
Screw elements
 CodeMaterialDesignHardness
(HRC)
Area of application
Wear/Corrosion
Basic WP 00 Nitrided steel Standard Surface > 750 HV
Basic WP 40 Basic nitrided steel With crest
welding
40 to 50
Plus WP 15 PM material Composite material 60+5
Plus WP 25 PM material Composite material 55+5
Plus WP 05 Chromium steel Through hardened 47+5
Plus WP 37 HSS-
tool steel
Composite material 55+3
Plus WP 28 Basic C r-Ni steel With crest
welding
40 to 50
Barrels
  Code Material DesignHardness
(HRC)
Area of application
Wear/Corrosion
Plus WP 043 Vautid cast
chromium steel
Oval liner 57+5
Plus WP 030 Chromium steel,
drop forged
Oval liner 47+5
Plus WP 069 PM material Oval liner 45+5
Plus WP 099.6 PM material Oval liner 55+5
Plus WP 098 PM material Oval liner 50+5
Extreme WP 099.3 PM material Oval liner 60+5
Plus WP 015-016 Hard material coating,
soldered
Furnace braze
coating of the
8-bore
62+5
Plus WP 015-025 Hard material coating,
PM material
Furnace braze
coating of the
8-bore
58+2
Plus WP 015-022 Stellit 6, basic barrel
body: standard material
Welding on of
the 8-bore
40+5
Plus WP 007-022 Stellit 6, basic barrel
body: special material
Welding on of
the 8-bore
40+5
Plus WP 015-023 Stellit 21, basic barrel body: standard
material
Welding on of
the 8-bore
30+5
Extreme WP 015-018 Hard material coating,
PM material
Furnace braze
coating of the
8-bore
62+5
Screw elements
  Code Material Design Hardness
(HRC)
Area of application
Wear/Corrosion
Plus WP 15 PM material Composite material 60+5
Plus WP 25 PM material Composite material 55+5
Plus WP 05 Chromium steel Through hardened 47+5
Plus WP 37 HSS-
tool steel
Composite material 55+3
Plus WP 28 Basic C r-Ni steel With crest
welding
40 to 50
Extreme WP 256 Basic hastelloy
material
With crest
welding
55+5
Extreme WP 258 PM material Composite material
with crest
welding
59+2
Extreme E 12 PM material Composite material
with CVD coating
60+5
Extreme WP 281 PM material Composite material 60+5
Extreme WP 16 Basic inconel material With crest
welding
40 to 50

Wear protection in materials handling systems

Materials handling offers for wear protection:

Components of the Duroprotect ® 1-5 stage
Conveyor lines, e.g. Fluidstat ®type
Retrofitting of wear protection
Wear protection concepts
Wear test bench
Wear protection in materials handling systems

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