>> Compounding & Extrusion.

Wear and corrosion resistant materials

Reinforcing of PA 6/66 with glass fibers
Filling of PP/PE with talcum, calcium carbonate,
wollastonite or glass fibers
Compounding of PP/PE with additives < 5 %
Filling of PE with carbon black/carbon black masterbatch
Alloying of ABS/PC
Reinforcing of ABS/PC with glass fibers
Compounding/additivation of POM
Reinforcing of POM with glass fibers
Compounding of
fluorpolymers
Compounding/additivation of PC
Reinforcing of PC with glass fibers
Grafting of PE
with MSA, peroxide
Barrels
 CodeMaterialDesignHardness
(HRC)		Area of application
Wear/Corrosion
Basic WP 015-001 Nitrided steel,
nitrided		 Standard Surface > 700 HV
Screw elements
 CodeMaterialDesignHardness
(HRC)		Area of application
Wear/Corrosion
Basic WP 00 Nitrided steel Standard Surface > 750 HV
Basic WP 40 Basic nitrided steel With crest
welding		 40 to 50
Barrels
 CodeMaterialDesignHardness
(HRC)		Area of application
Wear/Corrosion
Plus WP 043 Vautid cast
chromium steel		 Oval liner 57+5
Plus WP 030 Chromium steel,
drop forged		 Oval liner 47+5
Plus WP 069 PM material Oval liner 45+5
Plus WP 099.6 PM material Oval liner 55+5
Plus WP 098 PM material Oval liner 50+5
Plus WP 015-016 Hard material coating,
soldered		 Furnace braze
coating of the
8-bore		 62+5
Plus WP 015-025 Hard material coating,
PM material		 Furnace braze
coating of the
8-bore		 58+2
Plus WP 015-022 Stellit 6, basic barrel
body: standard material		 Welding on of
the 8-bore		 40+5
Plus WP 007-022 Stellit 6, basic barrel
body: special material		 Welding on of
the 8-bore		 40+5
Plus WP 015-023 Stellit 21, basic barrel body: standard
material		 Welding on of
the 8-bore		 30+5
Screw elements
 CodeMaterialDesignHardness
(HRC)		Area of application
Wear/Corrosion
Plus WP 15 PM material Composite material 60+5
Plus WP 25 PM material Composite material 55+5
Plus WP 05 Chromium steel Through hardened 47+5
Plus WP 37 HSS-
tool steel		 Composite material 55+3
Plus WP 28 Basic C r-Ni steel With crest
welding		 40 to 50
Barrels
 CodeMaterialDesignHardness
(HRC)		Area of application
Wear/Corrosion
Extreme WP 099.3 PM material Oval liner 60+5
Extreme WP 015-018 Hard material coating,
PM material		 Furnace braze
coating of the
8-bore		 62+5
Screw elements
 CodeMaterialDesignHardness
(HRC)		Area of application
Wear/Corrosion
Extreme WP 256 Basic hastelloy
material		 With crest
welding		 55+5
Extreme WP 258 PM material Composite material
with crest
welding		 59+2
Extreme E 12 PM material Composite material
with CVD coating		 60+5
Extreme WP 281 PM material Composite material 60+5
Extreme WP 16 Basic inconel material With crest
welding		 40 to 50
Barrels
 CodeMaterialDesignHardness
(HRC)		Area of application
Wear/Corrosion
Basic WP 015-001 Nitrided steel,
nitrided		 Standard Surface > 700 HV
Plus WP 043 Vautid cast
chromium steel		 Oval liner 57+5
Plus WP 030 Chromium steel,
drop forged		 Oval liner 47+5
Plus WP 069 PM material Oval liner 45+5
Plus WP 099.6 PM material Oval liner 55+5
Plus WP 098 PM material Oval liner 50+5
Plus WP 015-016 Hard material coating,
soldered		 Furnace braze
coating of the
8-bore		 62+5
Plus WP 015-025 Hard material coating,
PM material		 Furnace braze
coating of the
8-bore		 58+2
Plus WP 015-022 Stellit 6, basic barrel
body: standard material		 Welding on of
the 8-bore		 40+5
Plus WP 007-022 Stellit 6, basic barrel
body: special material		 Welding on of
the 8-bore		 40+5
Plus WP 015-023 Stellit 21, basic barrel body: standard
material		 Welding on of
the 8-bore		 30+5
Screw elements
 CodeMaterialDesignHardness
(HRC)		Area of application
Wear/Corrosion
Basic WP 00 Nitrided steel Standard Surface > 750 HV
Basic WP 40 Basic nitrided steel With crest
welding		 40 to 50
Plus WP 15 PM material Composite material 60+5
Plus WP 25 PM material Composite material 55+5
Plus WP 05 Chromium steel Through hardened 47+5
Plus WP 37 HSS-
tool steel		 Composite material 55+3
Plus WP 28 Basic C r-Ni steel With crest
welding		 40 to 50
Barrels
  Code Material DesignHardness
(HRC)		 Area of application
Wear/Corrosion
Plus WP 043 Vautid cast
chromium steel		 Oval liner 57+5
Plus WP 030 Chromium steel,
drop forged		 Oval liner 47+5
Plus WP 069 PM material Oval liner 45+5
Plus WP 099.6 PM material Oval liner 55+5
Plus WP 098 PM material Oval liner 50+5
Extreme WP 099.3 PM material Oval liner 60+5
Plus WP 015-016 Hard material coating,
soldered		 Furnace braze
coating of the
8-bore		 62+5
Plus WP 015-025 Hard material coating,
PM material		 Furnace braze
coating of the
8-bore		 58+2
Plus WP 015-022 Stellit 6, basic barrel
body: standard material		 Welding on of
the 8-bore		 40+5
Plus WP 007-022 Stellit 6, basic barrel
body: special material		 Welding on of
the 8-bore		 40+5
Plus WP 015-023 Stellit 21, basic barrel body: standard
material		 Welding on of
the 8-bore		 30+5
Extreme WP 015-018 Hard material coating,
PM material		 Furnace braze
coating of the
8-bore		 62+5
Screw elements
  Code Material Design Hardness
(HRC)		 Area of application
Wear/Corrosion
Plus WP 15 PM material Composite material 60+5
Plus WP 25 PM material Composite material 55+5
Plus WP 05 Chromium steel Through hardened 47+5
Plus WP 37 HSS-
tool steel		 Composite material 55+3
Plus WP 28 Basic C r-Ni steel With crest
welding		 40 to 50
Extreme WP 256 Basic hastelloy
material		 With crest
welding		 55+5
Extreme WP 258 PM material Composite material
with crest
welding		 59+2
Extreme E 12 PM material Composite material
with CVD coating		 60+5
Extreme WP 281 PM material Composite material 60+5
Extreme WP 16 Basic inconel material With crest
welding		 40 to 50

Wear protection for screw elements and barrels

Extruders and compounders from Coperion can be used highly productively even in difficult applications with aggressive products. A suitable wear protection is the prerequisite for a consistent high product quality.

Considering of the individual requirements and economics, our experts help to find exactly the material which ensures the longest possible life and reliability.

Your advantages
Extended lives of the parts due to wear-protected materials in highly corrosive and highly abrasive applications
Short delivery times for wear-protected elements by special production processes
Optional service
Removing elements from a screw shaft
Barrel bore measurement
Screw elements with high quality wear protection

Barrel bore measurement

Coperion developed the barrel bore measurement system for fast, trouble-free inspection of the process section of extruders and compounders. The process section can be measured with installed barrels with this system. This reduces production downtime during the inspection of extruders and compounders to a minimum.

Your advantages
Minimum down time for the inspection because no disassembly of the individual barrels is necessary
Maximum productivity of your machines and plants by prompt detection of any defects as well as planned procurement of the necessary spare parts
Clear cost calculation with fixed price package for the measurement and evaluation by Coperion Customer Service (including measurement systems)
Optional services
Barrel overhaul
Measurement, overhaul and assembly of the complete screw configuration
Barrel bore measurement for wear diagnosis in compounders and extruders

Barrel refurbishment

Our know-how in the production of barrels forms the basis for our successful barrel refurbishment program. We offer our customers refurbishment of worn barrel sections using the existing barrel body a cost effective repair.

Your advantages
Economical solution; the costs for a replacement barrel are 70 % of the new price
Liners of other materials can be inserted into the barrels when changing applications or changing the process task
Optional services
Unlined nitrided steel barrels can be fitted with wear-resistant liners for certain machine sizes.
Barrels for twin screw extruders from Coperion

Service for Compounding & Extrusion

Phone: +49 (0) 711 897 2206
Fax: +49 (0) 711 897 3920
eMail

Emergency Hotline

Europe / Asia
+49 (0) 711 897 2121

NAFTA
+1 (0) 888 267 3746