High-Performance Rotary, Diverter and Slide Gate Valves for the Plastics and Chemical Industry

Customized solutions for challlenging applications

Driven to support plastics and chemical producers achieve efficient, high-performance processing

Rotary, diverter and slide gate valves play a vital role when it comes to optimizing material flows in the manufacturing and processing of plastics and chemicals. They ensure efficient and reliable handling of all sorts of bulk solids, such as pellets, powders, flakes, fibres as well as agglomerates throughout the entire production. At the same time,such industries pose unique challenges, including high temperatures, cohesive and adhesive materials as well as the requirement of troublefree operations. The design of these valves must accommodate all these requirements. By integrating advanced engineering and innovative solutions with the operators in mind, Coperion rotary, diverter and slide gate valves have proven themselves in countless challenging conditions. Decades of experiences with more than 15,000 different bulk materials and our know-how acquired, allow us to give the right recommendations for your process. Thanks to our comprehensive portfolio as well as our holistic view, we are able to offer powerful key components for every process stage. 

Expertise in Every Component, Strength in Every System

Coperion’s Integrated Solutions for the Plastics and Chemmical Industry

Coperion’s comprehensive process know-how in the plastics and chemical industry enables us to take a holistic view of your operation. We don’t see bulk material handling components as isolated units, but as integrated parts of a complete system. As we also provide solutions for the entire process, we’re able to offer well-rounded, system-level advice. Our customers benefit from working with experts who understand the bigger picture and discuss their challenges at eye level.

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Typical Applications of Coperion Valves in Plastics and Chemicals

The production of polyolefins, such as polyethylene and polypropylene, involves the uninterrupted handling of powders and granules to create high-performance plastics that are ultimately used for different products. Rotary and diverter valves are essential components in this process, ensuring controlled, reliable flow of materials between reactors, dryers, and storage systems. 

Typical Plastics Manufacturing Process

 

When it comes to the production of engineering plastics (e.g. polyamide, polycarbonate or PEEK) for a variety of end uses, precise handling of often sensitive materials is required. Rotary and diverter valves are crucial in ensuring contamination-free transfer throughout the different process steps. While rotary valves deliver consistent flow control of additives and reinforcing agents, diverter valves allow seamless switching between process lines. 

Typical PVC Processing Set-up

In plastics compounding, polymers are blended with additives, fillers and colorants to achieve the desired end results. Precise and efficient material handling plays a key role which includes the installation of rotary and diverter valves. They not only ensure a consistent flow, but also accurate feeding of bulk materials throughout the process. Rotary valves support uniform feeding into extruders and mixers, while maintaining system pressure and preventing leaks. Diverter valves enable flexible routing of materials between lines, reducing downtime and cross-contamination. 

Typical Compounding Process

Plastics recycling involves handling a wide range of materials. This varies from shredded waste (mostly in the form of flakes or fibres) and finally reprocessed pellets. In some steps of the recycling process, rotary and diverter valves can contribute to a consistent flow and preventing contamination throughout sorting, washing, drying, and reprocessing. Rotary valves ensure reliable material control from one process step to another. Diverter valves provide flexible routing between recycling steps, allowing efficient switching between material streams.

Typical Compounding Process in Plastics Recycling

Chemical manufacturing and battery material production both involve the precise handling of bulk materials under strict safety, purity, and contamination-control standards. Rotary and diverter valves are critical for controlling material flow in processes such as mixing, reaction, drying, and packaging. Rotary valves ensure accurate, consistent feeding while preventing leaks and contamination, while diverter valves enable safe, flexible routing of materials between process lines or storage systems.

Typical Additive Handling System in Battery Manufacturing

Critical Considerations in Plastics and Chemicals Applications

Plastics manufacturing and chemical environments are some of the most demanding globally with extreme ambient conditions and challenging application requirements. To stay competitive, you need solutions that are not only powerful and robust but also economical, maximizing uptime while minimizing total cost of ownership. How do we address these challenges? Here are some of the answers to the most common customer questions.

  • Will the valve materials withstand the abrasiveness, stickiness, or corrosiveness of my specific plastics or additives?

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  • What is the expected lifespan of the valve components in harsh environments?

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  • How easy is it to access, clean, and maintain the valves, especially if I work with sticky or reactive materials?

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  • How does the valve minimize leakage, cross-contamination, or product loss?

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Coperion has experience with various applications in the plastics industry. With our innovative solutions and a variety of customization options, we are confident to find the right components for your needs.

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