High-quality Production of Toner

Coperion is longtime expert in the design and implementation of feeding and extrusion systems for high-quality toner. Toner recipes consist of resins, pigments and additives, which need to be handled very gently and at the same time thoroughly mixed.

These components are first processed in a mixer to form a premix. The premix is fed continuously via a volumetric feeder into the Coperion twin screw extruder ZSK.

The closely intermeshing, co-rotating screw shafts of the extruder pick up the product, convey and compress it and finally melt it with the kneading elements in the plasticizing zone. The individual components of the mixture are dispersed, mixed and homogenized during and after the melting process.

The processed melt is discharged through a nozzle  and is immediately cooled  down and broken as a preparation for the following grinding process.

Key benefits of Coperion's toner extrusion systems

  • Excellent dispersion quality
  • Very good infeed capacity
  • Venting possibility
  • Very good splitting and distributing effect
  • Short dwell time
  • Even energy introduction
  • Low energy consumption
  • Gentle product handling
  • No blind corners
  • Possibility for adding liquid components
  • Product discharge without pressure
  • Short cleaning time
  • Excellent wear protection
  • Reproducible product quality
  • Universal use for a wide range of products and recipes without conversions
  • High availability
  • Cost-effective operation due to high throughput rates
  • Processing of fine dust up to 100%
  • Low material requirements for recipe developments
  • Easy modification for future tasks

Typical set-up for the production of toner

Comprehensive product range

Extruders

With Coperion you have a partner on hand who has had years of experience in the development of extrusion systems for producing toner. As a pioneer in the development of the co-rotating, intermeshing twin screw extruder we also have extensive know-how in the processing of toner and are seen as a world market leader in this field.

ZSK Mv PLUS Extruder
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Service

Coperion offers a wide range of services for toner production lines. From maintenance to spare parts service, modernization and trainings we offer products that are tailored to your requirements.

Wide range of services
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