Plastics Manufacturing Plants

Plant for polyolefin production

Competence along the entire value-added chain

We supply customized solutions for handling of powdered and pelletized products for main and sub-systems to the plastics industry along the entire process chain downstream of polymerization.

The range of services we offer not only covers pneumatic and hydraulic conveying processes, but also all the process stages associated with, such as cooling, monomer discharge (degassing), blending, screening, cleaning, heating/cooling through to packaging and logistics systems.

Applications include the production of plastics intermediate products such as PTA, BPA, adipic acid etc. as well as polyolefin and engineering plastics manufacturing plants.

The competence, to manage complexity and to integrate processes

The more complicated the processes and structures, the more important it is to have a competent experienced and reliable partner at your side.

From reactor charging and discharge though to additive handling in extrusion processes and logistics - Coperion is the number one contact for all solutions in the field of bulk materials handling for all types of plastics.

Our project management team has a wide-ranging scope of engineering skills and know-how at their disposal with all the facets of special knowledge and competence needed for the implementation of both complete plants and individual process stages.

Our global network and the experience of our project managers at all our sites ensure a constant transfer of knowledge which offers you a host of advantages. We provide tailored systems in all sizes, always paying attention to project schedule and the highest standard of quality. Local sourcing and cooperation with our global purchasing organization keep costs as low as possible.

Our global assets and project management structure is key to smooth and efficient workflow also in international multi-site projects.

Related Industries

  • Plastics
  • Chemicals

Coperion Logistics Solutions - powered by Inconso

Coperion and Inconso have formed a partnership to provide a comprehensive service along the whole chemical and polymer process chain from initial business plan and plant conception to full plant implementation and chemical/polymer tracing, quality management, logistics and distribution intelligence.
In recognition of these new chemical and polymer market challenges, Coperion and inconso provide innovative logistics solutions for new plant design, network integration and also for retrofit modernization and improved network integration of existing plants including, but not limited to:

  • Polymer production plant logistic concept development up to full FEED (Front End Engineering Design) utilizing cutting-edge plant simulation software
  • Compounding plant concept development, system design, FEED to lump sum turnkey supply
  • Highly specialized logistics management systems for complex material flow processes from production batch allocation through static and dynamic inventory management to end user receipt
  • Logistics management for chemical material flow processes and transportation
  • Design for full integration of polymer production and material flow processes for quality and batch tracing accountability and inventory management
  • Continuous production planning software fully integrated into the logistics management suite

Manufacturing Operations Management (MOM)

Strong Partners - Strong Solutions

 Coperion

  • Polymer production plant reactor to dispatch business process know-how
  • Compounding industry logistics and production business process know-how
  • Process and logistics concept development
  • Front End Engineering Design (FEED) with simulation of logistics and process operations
  • Project management from process definition to plant start-up and software go-live
  • Polymer materials handling, additivation and extrusion systems OEM
  • Process control based on PLC, or control logics for plant DCS
  • LMS hardware and network supply

Inconso

  • IT solutions with inconsoLMS, inconso Logistics Suite and SAP based solutions
  • Railcar, container, truck and forklift yard traffic management
  • Online real-time interface architecture inconsoLMS à DCS and ERP (e.g. SAP)
  • IT technology skills, e.g. high availability back-end systems (LAN, WLAN, LMS server)
  • Mobile and stationary peripherals (FLT and truck mobile terminals, PCs, scanners, printers)
  • Commissioning, operator training, online support

 

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