Energy efficient silo deodorization of plastics compounds

All along the entire production process, Coperion offers various solutions for reliably deodorizing plastics. Odor removal in mechanical processing, devolatilization in the twin screw extruder, and Coperion’s EcoFresh Silo devolatilization solutions are available.

EcoFresh is the final material handling final step in deodorization. Here, the finished compound is degassed in a silo using hot air. Coperion’s EcoFresh silo devolatilization solutions ensure that any residual odors are removed from the compounds, resulting in a product that is - e.g. when recycling plastics - on par with new plastic in terms of odor quality. We offer the option of a unique twin silo or a single silo design for plastic compound deodorization.

Our Twin Silo solution uses one silo to heat and deodorize the granulate and another to cool the granulate with cold air. This configuration is highly energy efficient because the process heat from the cooler is 100% used to heat the pellets in the deodorization silo. The devolatilization medium (dry or humid air, pressure) and the temperature can be set individually. Located inside or outside the production building, our twin silo system is optimized for continuous processing. Additionally, a solution for Batch processes is available.

Our Single Silo solution uses two Bulk-X-Change heat exchangers so heating, degassing and cooling can take place in one unit. This continuous process setup is very energy efficient in applications where the product is already heated and only requires a low purge air flow.

Advantages of Coperion's EcoFresh Deodorization

↗ Compact design and low footprint of the silo degassing system for plastics
↗ Heat recovery concept ensures very low specific energy consumption during continuous operation
↗ Flexible deodorization system based on proven design parameter for VOC removal from plastic pellets
↗ Variable selection of the deodorization medium (dry or humid air, pressure) and temperature
↗ System can be located outside the building, no space requirement in production
↗ Stand alone solution available with integrated control system
↗ Extension of existing lines possible
↗ Delivered as pre-assembled system to minimize installation time and costs on site
↗ Odor sensors available for continuous process and product quality control

Coperion EcoFresh: Continuous Twin Silo Process:

→ Complete deodorization system with two process silos
→ Hot air flows through the material in the degassing silo for a specified residence time
→ Bulk material heating and degassing in upstream silo
→ VOCs diffuse into the air
→ Transport of the bulk material into cooling silo to flush the bulk material with air and to cool it down
→ Process heat of the bulk material cooler (cooling silo) is used to preheat the supply air
→ Low energy consumption
→ Energy is retained within the system
→ The highest possible product temperatures can be achieved, for best deodorization results

Technical Data for EcoFresh

Size Throughput max. [t/h]* Volume of Degassing Silo [m³] Residence Time [h]
2 1.45 24 9-10
2.6 2.5 42 9-10
3 3.3 57 9-10
3.5 4.7 80 9-10
4.2 6.8 132 9-10

Coperion EcoFresh: Continuous Single Silo Process

↗ Coperion Bulk-X-Change as material heat exchanger for efficient cooling and heating
↗ Only one degassing silo required to diffuse the VOCs into the air
↗ Less condensation in the subsequent degassing silo
↗ Lowest air flow required

MORE INFO ABOUT BULK-X-CHANGE

EcoFresh in the Recycling Innovation Center

At the Recycling Innovation Center in Weingarten, Germany, we have installed a silo degassing system that allows to intensively test the degassing performance of plastics compounds at medium production scales – in batch and continuous operation. Accurate data about your silo processes under real operating conditions are obtained so we can identify the best deodorization approach. Additionaly, medium pellet batches can be deodorized for further product processing tests at customer site.

Mobile EcoFresh Test Unit

Our Mobile Test Unit allows to test the deodorization Performance at your production facilities. Using this mobile solution the possibilities for reducing recyclate odor can be thoroughly investigated directly at your plant with freshly produced product. This standalone unit can test deodorization processes in temperatures of up to 150°C.

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