For the production of temperature and shear-sensitive plastics

The eccentric pelletizer EGR is the optimum pelletizer for the production of temperature and shear-sensitive plastics. It is designed especially for the pelletizing of soft PVC, hard PVC, and HFFR recipes or compounds.

The EGR eccentric pelletizer is connected directly to the ES-A single shaft discharge screw of the Kombiplast plants from Coperion. The screw builds up product pressure gently to achieve an even material flow through the die plate of the ERG.

The cylindrical product strands emerging from the die plate are cut into pellets by the rotating pelletizer knives. The pelletizer knives are mounted on a ergonomically designed knife rotor arranged eccentrically to the die plate which has a continuously adjustable speed. The design of the die plate, i.e. number, diameter and geometry of the die holes is adapted individually to the material properties and customer requirements. The pellet length can be influenced by variation of the knife blade speed. In some product applications a water mist is formed by spraying water into the pelletizer hood. This prevents the pellets from sticking after cutting.

Special features and advantages of the Eccentric Pelletizer EGR

  • Gentle material handling, especially in the pressure build-up zone before the die plate
  • Even die plate flow
  • Fast, convenient cleaning
  • Low-cost maintenance
  • Can be used for all temperature and shear-sensitive plastics, from standard recipes to totally new process tasks

Related Industries

  • Plastics

Highlight of the EGR design

Coperion Eccentric Pelletizer EGR

High product quality and low energy needs

The EGR pelletizer is designed to process temperature- and shear-sensitive plastics with maximum care, ensuring consistently high pellet quality. Thanks to an optimized air supply system, pellets are conveyed at significantly lower feed pressure for gentler material handling and reduced risk of agglomerate formation.

For operators, the design delivers major efficiency gains. Energy consumption for material conveying is reduced by up to 75% compared with the previous model, lowering operating costs while helping to reduce the overall CO₂ footprint.

Coperion Eccentric Pelletizer EGR

Increased machine availability

The EGR pelletizer features a redesigned die plate heating system that can be easily separated from the die plate, making assembly and disassembly significantly faster. This provides a clear advantage during recipe changes, reducing downtime and simplifying maintenance.

In addition, faster heat-up times help minimize production delays and keep operations running smoothly. Together, these improvements increase uptime for both the EGR and the entire compounding system, enhancing overall equipment effectiveness (OEE).

Coperion Eccentric Pelletizer EGR

Optimized handling

The EGR pelletizer has been redesigned for easier handling, safer operation, and faster maintenance. Improved work safety during die plate changes and a divided, pivoting pelletizer hood provide easier access to the knife blade, allowing quicker and more precise knife adjustments for enhanced cut quality.

The optimized design also simplifies service and routine maintenance tasks, reducing downtime and increasing productivity. In addition, the relocated front-mounted drive allows easy integration of a screen pack changer, offering greater flexibility for applications such as cable compound production.

Technical data of the EGR Eccentric Pelletizer

  Motor power [kW]
EGR 60 1.5
EGR 100 1.5
EGR 150 2.2
EGR 200 3
EGR 250 7.5
EGR 300 7.5
EGR 350 7.5

 

Kombiplast and EGR: Synergy for Premium Compounding Performance

Coperion Kombiplast

With the two-stage Kombiplast compounder and the EGR eccentric pelletizer, Coperion offers a system solution specifically engineered for processing temperature- and shear-sensitive materials such as PVC and cable compounds. The technology ensures exceptionally gentle product handling throughout the entire compounding process while delivering high efficiency, maximum flexibility, and reliable product quality.

In the first process stage, raw materials are fed into the processing section of a ZSK twin screw extruder via a ZS-B twin screw side feeder. Within the extruder, the material is conveyed, plasticized, mixed, and homogenized under carefully controlled conditions. Thanks to the advanced ZSK Mv14 design with increased torque of 14 Nm/cm³, the system enables especially gentle processing while achieving high throughput rates.

The product is then discharged through the ES-A single screw extruder, which builds the pressure required for the downstream pelletizing stage.

During pelletizing, the EGR eccentric pelletizer cuts the cylindrical strands emerging from the die plate into uniform pellets using rotating pelletizing knives. The pellets are subsequently discharged through pressure conveying, supported by specially developed inflatable seals.

The pelletizing knives are mounted on a blade positioned eccentrically to the die plate, allowing infinitely variable blade speed adjustment. To ensure optimal pellet quality, Coperion customizes the number, diameter, and geometry of the die plate holes to match specific material characteristics and individual customer requirements.

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